Simulation of an Inductive Weld Pool Support for Deep Penetration Laser Beam Welding of Metal Parts
A three-dimensional laminar steady state numerical model was used to investigate the influence of an alternating current(ac)magnetic field during single pass high power laser beam keyhole welding of 20 mm thick aluminum.The three-dimensional heat transfer,fluid dynamics and electromagnetic field equations were solved with the commercial finite element package COMSOL Multiphysics.Dominant physical effects of the process were taken into account: Thermo-capillary(Marangoni)convection at the upper and lower weld pool surfaces,natural convection due to the gravity influence and the latent heat of solid-liquid phase transition.Simulations were conducted for several magnetic field strengths and it was found that the gravity drop-out associated with welding of thick plates due to the hydrostatic pressure can be prevented by the application of an ac magnetic field below the weld specimen of around 70 mT(rms)at an oscillation frequency of 450 Hz.The inductive support system allows for single-pass laser beam welding of thick aluminum plates.The flow pattern in the molten zone and the temperature distributions are significantly changed by the application of the electromagnetic forces in the weld pool.
electromagnetic weld pool support laser beam welding Lorentz force Marangoni stresses natural convection
BACHMANN Marcel AVILOV Vjaceslav GUMENYUK Andrey RETHMEIER Michael
BAM Federal Institute for Materials Research and Testing,Unter den Eichen 87,12205,Berlin,Germany
国际会议
The 7th International Conference on Electromagnetic Processing of Materials(第七届冶金与材料电磁过程国际大会)
北京
英文
1-5
2012-10-22（万方平台首次上网日期，不代表论文的发表时间）