Research on the Preparation and Rheo-casting of A356 Al Alloy by LSPWES Process
The semisolid slurry of A356 Al alloy was prepared by low superheat pouring and weak traveling-wave electromagnetic stirring (LSPWES), and then the slurry was further soaked for proper time and finally rheo-cast into a rheo-casting sample in this paper. The experimental results show that if the melt of A356 Al alloy is poured at 630-650°C and meanwhile stirred by weak electromagnetic field for a short time, the most primary α-Al grains solidified in the slurry are spherical and only a few are rosette-like. The shape of primary α-Al becomes more spheroidal and more homogeneous distribution in the microstructure by the process of the uniform temperature fields. The experimental results also show that the slurry temperature, injection pressure and speed have a great influence on filling ability. The higher the slurry temperature, injection pressure and speed, the higher the slurry filling ability, the more easily the die cavity is filled. With the given rheo-casting sample, if only the slurry temperature should be equal to or more than 585°C, or the injection pressure is equal to or more than 20 MPa, or the injection speed should be equal to or more than 0.24m/s, the rheo-casting sample die cavity can be filled completely. The microstructure of the castings indicates that the shape, size and numbers of the primary α-Al grains in different parts of the castings are highly consistent. After being held at 535 °C for 5 h and then aged at 160 °C for 16 h, the tensile strength, elongation rate and hardness of the rheo-casting samples with the above process are respectively 321.5 MPa, 8.03% and 105.9HB.
Semisolid LSPWES microstructure A356 Al alloy Rheo-casting
Manhua li Guoxing Tang Weimin Mao Yongfeng Liu
School of Mechanic and Electronic, Jingdezhen Ceramic Institute, Jingdezhen, China School of Materials Science and Engineering, University of science and technology Beijing, Beijing,C
国际会议
沈阳
英文
69-73
2011-11-22(万方平台首次上网日期,不代表论文的发表时间)