The theory of functionally graded material (FGM) was applied in the fabrication process of PEN (Positive-Electrolyte-Negative),the core component of solid oxide fuel cell (SOFC).To enhance its electrochemical performance,the functionally graded PEN of planar SOFC was prepared by atmospheric plasma spray (APS).The cross-sectional SEM micrograph and element energy spectrum of the resultant PEN were analyzed.Its interface resistance was also compared with that without the graded layers to investigate the electrochemical performance enhanced by the functionally graded layers.Moreover,a new process,suspension plasma spray (SPS) was applied to preparing the SOFC electrolyte.Higher densification of the coating by SPS,1.61%,is observed,which is helpful to effectively improve its electrical conductivity.The grain size of the electrolyte coating fabricated by SPS is also smaller than that by APS,which is more favourable to obtain the dense electrolyte coatings.To sum up,all mentioned above can prove that the hybrid process of APS and SPS could be a better approach to fabricate the PEN of SOFC stacks,in which APS is for porous electrodes and SPS for dense electrolyte.
solid ozide fuel cell atmospheric plasma spray suspension plasma spray functionally graded material fabricating process electrochemical performance
XIA Wei-sheng YANG Yun-zhen ZHANG Hai-ou WANG Gui-lan
State Key Laboratory of Materials Processing and Die & Mould Technology,Huazhong University of Scien College of Automotive Engineering,Wuhan University of Technology,Wuhan 430070,China State Key Laboratory of Digital Manufacturing Equipment and Technology,Huazhong University of Scienc State Key Laboratory of Materials Processing and Die & Mould Technology,Huazhong University of Scien